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Manufacturing Solutions

FormAlloy’s X & L-Series Directed Energy Deposition (DED) systems feature closed-loop control, variable-wavelength lasers, and FormAlloy PF and ADF powder feeders for gradient or bi-metallic structures.

Machines

FormAlloy’s X & L-Series Directed Energy Deposition (DED) systems feature closed-loop control, variable-wavelength lasers, and FormAlloy PF and ADF powder feeders for gradient or bi-metallic structures.

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L2 Series

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X5 Series

Hardware

FormAlloy offers specialty hardware that can be integrated with existing robotic or production lines to 3D print, clad and repair. Our OEM solutions are rigorously designed and tested to stand up to abusive environments and crashes, enabling use in the most demanding applications. Our smart designs minimize maintenance and down-time.

FormAlloy AX - Metal Deposition Head

Provides an exceptional combination of performance, reliability, ease-of maintenance and value for additive manufacturing, laser cladding and metallic part repair applications. Designed for robotic systems, manufacturing production lines and retrofits, the FormAlloy AX enables state-of-the-art Directed Energy Deposition (DED) and laser cladding capabilities for a wide variety of applications.

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FormAlloy - PF Powder Feeder

Enables precise metering of the powder delivered to the FormAlloy AX head. The novel planetary-drive design enables precise metering of the powder from 1 gram per minute to more than 160 grams per minute. The modular design enables virtually unlimited configurations including multi-feeder setups for ease of powder changing and system redundancy. The easy-align design makes powder changing possible within 5 minutes.

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FormAlloy - ADF Alloy  Development Feeder

FormAlloy’s ADF Alloy Development Feeder enables the rapid deposition of up to 16 different alloys or alloy blends. Utilizing a revolver-style motion, each powder vial can be accessed and deposited quickly and efficiently to reduce alloy development time by orders of magnitude. The FormAlloy ADF is compatible with the standard FormAlloy PF feeder and can be used in parallel with multiple ADF's or PF feeders to enable interchangeability and seamless integration with  the X-Series or L-Series systems. The FormAlloy ADF provides an unprecedented capability for material development, functionally graded materials (FGMs) and research.

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Materials